Hoses used for hydraulic systems are exposed to both high levels of heat and pressure. Although they are built to withstand a certain degree of both, there is an upper limit to what these hoses can take. Additionally, there are other factors that can lead to the quick deterioration of these hoses.
In a deteriorated state, the probability of these hoses failing is relatively high and this can make things quite unsafe. To keep your hydraulic hose in good working condition, there are certain steps you should take.
Routine Inspection and Maintenance
Have the hoses checked at least once every month, or however often is required depending on how often the system is used and the kind of conditions the hoses are exposed to. This maintenance plan should be strictly followed because it's the best way of detecting and replacing/repairing any damaged hoses.
Coming up with such a plan can be difficult initially. However, the time spent planning will pay off with fewer lengthy downtimes.
No Leak is Acceptable
Although a major leak is a clear sign of trouble, people tend to ignore small leaks or downplay the danger involved. However, even a small leak can mean big trouble for the machine and the operators. A leak could indicate that a part of the hose is weak. This means that under extreme conditions, failure is much more likely to occur.
However, there are other problems that can arise as a result of this including:
Slips and falls
Loss of expensive hydraulic fluid
Expensive cleanups and fines
Contaminated hydraulic fluid can increase the rate of wear of the inner tube and this can cause the hose to fail. Hydraulic fluid can be contaminated by debris or chemical contaminants that can eat away at the hose.
To prevent the possibility of the fluid becoming contaminated, ensure that you only use the type of fluid that is recommended by the manufacturer. Ensure that any filters in the system are also inspected, cleaned and replaced as required. Care should be taken when the hose assemblies are taken apart for inspection or replacement. It's easy for contamination by dust and debris to take place under such conditions.
Although the hoses are designed to withstand a lot of heat, they have certain limits. Exposure to high temperatures for too long will accelerate the rate of wear. Ensure the systems are operating within acceptable temperature limits to prevent overheating.
Contact a business like Williams Oil Filter Service Co. for professional help.